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.jpg.webp?17612879942238 "Two-axis")
.jpg.webp?17661544082156 "Options for positioners")
Such equipment is especially in demand when working with steel pipes, housings, and assemblies with high mass. A properly selected positioner increases the welder’s productivity and improves result repeatability.
Design Features and Applications
Our product range includes both simple single-axis models and complex systems with multiple degrees of freedom (up to 6 axes). A welding positioner typically provides rotation and tilting of the workpiece—such models are referred to as two-axis positioners. They are the most common and are used both at manual welding stations and as part of automated or robotic systems.
Usage and applications:
- welding of steel pipes, cylinders, and shells;
- thermal cutting and spraying;
- mechanization of manual operations when processing heavy-duty workpieces;
- tilting during assembly and final welding;
- integration with industrial robots (KUKA, FANUC, Yaskawa, ABB, etc.).
Advantages of Welding Positioners
- High load capacity and precision. Intellectual Robot Systems LLC offers positioners with load capacities from 150 to 100,000 kg. Robust support frames and reliable Nabtesco gearboxes ensure stability when working with heavy workpieces.
- Customization. We provide positioners tailored to specific customer requirements. Various modifications are available: additional equipment with movable axes, roller steady rests, customized tailstocks, faceplates with through holes—from standard solutions to full engineering support.
- Integration with robotics. All models can be easily integrated into complex production systems and are compatible with all types of industrial robots.
Why Choose Us?
- Wide product range. A broad selection of welding positioners, rotators, and components is available in stock. All equipment is certified and tested prior to shipment.
- Direct manufacturer. We design and manufacture positioners at our own production facilities.
- Cost-effective investment. We offer competitive pricing, individual delivery terms, flexible payment options, and assistance in equipment selection.
- Operating across Russia and the CIS. We provide fast delivery throughout Russia. Shipments are made directly from the warehouse. Prices are listed in the price list and current catalog.
- Support and service. All systems come with an official 12-month warranty. Our service center provides technical support, on-site service, and personnel training. Spare parts and options to expand the capabilities of your positioner are available.
If you are planning to purchase a welding positioner, contact Intellectual Robot Systems LLC. We will help you select the optimal solution for any production volume and level of complexity.
the steel grade plays a key role in these products
via foot pedal and remote control
for convenient transportation and rigging
for enhanced corrosion protection
for mounting on the faceplate
for anchoring to the foundation
We will help you increase productivity by up to 60%
- We cooperate with global manufacturers of industrial equipment and components
- Over ten years of experience in designing automated production lines
- We provide full commissioning and training
- Warranty for our models starts from 12 months and more
- We have our own service center with on-site support across Russia and CIS countries
Options for Rotators
- Custom clamping fixtures
In addition to our standard clamping devices, our company develops and manufactures special custom clamping fixtures. - Integration with robotic systems
The design of our equipment allows integration with robotic manipulators from most well-known manufacturers. The models are compatible with all popular robot brands such as KUKA, FANUC, ABB, Kawasaki, and Motoman.
Why Choose Us?
Up to 2-Year Warranty
Extended manufacturer warranty up to 2 years
Phone and Video Consultations
So that your production never comes to a halt
Extensive Engineering Experience
Design and manufacturing of both standard and special tooling tailored to the customer’s specific requirements
Free Delivery
Free delivery across Russia to the customer’s warehouse
Qualified Specialists
Direct communication with our technical specialists. Your questions are answered by those who designed and manufactured the positioners
Custom Solutions
We are ready to respond to your request and provide the optimal technical solution for your production tasks
Our positioners are supplied and successfully operating at:
- LLC "PO Metallist"
- OJSC "Klintsy Truck Crane Plant"
- FSUE "KEMS"
- OJSC "Tatneft named after V.D. Shashin"
- OJSC "Kovrov Mechanical Plant"
- JSC "Perm Plant Mashinostroitel"
- FSUE "NRU MPEI"
- JSC "NPO Lavochkin"
- OJSC "Arzamas Municipal Engineering Plant"
- LLC "Metkor"
- JSC "Power Machines"
- LLC "Diesel-S"
- OJSC "Plant named after I.A. Likhachev"
- FSUE "Instrument-Making Plant"
- Rosatom, OJSC "GosNIImash named after V.V. Bakhirev"
- JSC "NPO SPLAV"
- LLC "PSP Moselectro"
- OJSC "TYAZHMASH"
- JSC "Concern VKO Almaz-Antey"
- LLC "ASD Electric Plant"
- OJSC "Cryogenmash"
