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Welding Equipment
Basic scheme of a robotic arc welding system
iRS can develop a custom technical solution and manufacture a robotic technological complex according to your requirements. We have already manufactured and integrated more than 50 complexes for welding, cutting, spraying, shot blasting, etc. One notable project is the robotic complex for manufacturing steel pipelines for AO "Mosgaz". This complex is designed for:- Digital 3D scanning of the pipeline work area in the trench;
- Modeling and automated cutting of steel parts of various shapes, including pipelines for making branches, tees, and bends;
- Robotic welding of pipeline components, branches, tees, and bends.
Robotic Complex for Manufacturing Steel Pipelines for AO "Mosgaz"
The basic universal solution for robotic gas-shielded welding looks like this:
| № | Layout |
| 1. | Industrial Robot - Fanuc Arc Mate 100iD |
| 2. | Robotic Welding Power Source; TPS 320i |
| 3. | Wire Feeder Mechanism WF15i |
| 4. | Welding Torch |
| 5. | Welding Positioner |
| 6. | Spool of Welding Wire |
| 7. | Welding Torch Cleaning System |
| Price: from 99,000 EUR incl. VAT | |
The composition of the robotic arc welding complex may vary depending on the customer's requirements and can additionally include:
- Robot mounting systems: linear guides, columns, portals, etc.;
- Observation and machine vision systems;
- Welding manipulators, rotators, roller supports, etc.;
- Tool change system;
- Technological fixtures;
- Other components necessary to perform technological functions.
The tool change system is designed for automatic replacement of welding heads mounted on the 6th-axis flange of the robot manipulator. This allows solving various production tasks using multiple welding processes such as TIG, MIG/MAG, PAW, etc., on a single complex. This approach was implemented in the Kuznetsov, Strela, and NPP Kuibyshev-Telecom projects.
Depending on the composition and complexity of the complex, its price may vary. For example:
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During project development, the technical department simulates the welding process. This allows determining:
- Process efficiency;
- Feasibility of welding by checking the robot's reach and spatial orientation of the workpiece;
- Labor intensity of the process;
- Convenient and compact arrangement of complex components.
"Stalproekt" expresses its gratitude to "Intellectual Robot Systems" for the promptness and quality of the supplied equipment. Our company ordered a laser cutting machine, which is essential for performing complex tasks within the scope of our projects....
We turned to "Intellectual Robot Systems" to purchase a tube bending machine necessary for modernizing our production. We are very pleased with the outcome of the collaboration.
The equipment was delivered strictly within the established...
The company "Intellectual Robot Systems" supplied us with a laser welding machine. We collaborated with them when ordering equipment for our production. We would like to highlight the high level of professionalism of the team, who promptly responded...
The management of LLC "Podveska" expresses its gratitude to LLC "Intellectual Robot Systems" for the delivery of the robotic complex. Its implementation has significantly improved the quality of our products while maintaining labor productivity and ...
high-tech welding equipment and the implementation of...
