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Round-type vibratory finishing machines with separators represent a universal solution for finishing components made from all types of materials. Their versatile design integrates a processing bowl with a separator for part-media separation. Round vibratory finishers are the most popular and widely used type among all mass finishing machines. These units are most commonly applied in metalworking and manufacturing processing.
Important Consideration:
The separator enables part-media separation; however, careful selection of mesh size is crucial. An improperly
chosen mesh size can lead to either media carrying over with parts into the collection area, or parts falling
through the separator mesh.
Additional Options:
Removable Separator Basket
Automatic Pneumatic Lid
Control Panel
Manual Separator Flap Control
Pneumatic Separator Flap Control
Standard Control Panel
The standard control panel is engineered for convenient and safe operation of finishing equipment. Its functionality enables process automation and adjustment of processing parameters according to requirements.
Main Control Panel Components:
- Water Supply System: Automatic water supply to maintain required fluid levels in the work area
- Dosing Pump for Compound Supply: Ensures precise metering of cleaning or polishing agents for process optimization
- Inverter for Vibration Frequency Adjustment: Allows modification of machine intensity to achieve required finishing quality
- Timer: Enables setting of equipment operation time for automatic process completion
- Control Buttons:
- Start/Stop button for equipment operation
- Emergency Stop button for immediate shutdown in critical situations
- Additional Option Controls (if equipped):
- Automatic lid open/close button for easier access to the work area
- Separator flap open/close button for managing part and media unloading
Configuration Flexibility:
The control panel can be adapted to specific customer requirements. For example, the dosing pump or water supply system can be removed to simplify design, optimize functionality, and reduce equipment costs. This approach allows customization to production needs while ensuring cost-effectiveness.
Key Advantages of Vibratory Finishers with Separator
-
Superior Finishing Quality
The unique bowl shape creates complex movement patterns of the part-media mixture. This movement ensures effective surface treatment, providing uniform defect removal and part refinement to required specifications. -
Process Automation
The integrated separator simplifies and accelerates unloading of processed parts by automatically separating them from media. This reduces total processing time and minimizes manual labor - particularly important for high-volume operations. -
Durability and Reliability
The vibratory bowl is lined with high-quality polyurethane that protects it from wear and mechanical damage. This lining guarantees equipment service life exceeding 10 years, even under intensive operation. -
Result Flexibility
Vibratory finishers with separators handle a wide range of tasks: - Polishing components to mirror finishes for enhanced aesthetic and functional characteristics
- Removing scale, burrs, and other manufacturing defects
- Achieving surface cleanliness required for subsequent operations like painting or coating
-
Time and Resource Savings
Automated part-media separation significantly shortens production cycles, optimizing time and labor expenditures.
Vibratory finishing machines with separators are versatile systems combining high-quality finishing, durability, and process automation capabilities. They are ideally suited for businesses seeking to enhance efficiency and reduce costs in part finishing operations.
