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Tub vibratory finishers combine high productivity with versatility, enabling the processing of components of various shapes, sizes, and weights. The ability to install partitions provides exceptional processing flexibility, allowing for simultaneous work with different part types or media.
A tub vibratory finisher is characterized by its elongated container as the primary working element. This design is highly effective for processing large, long, or heavy parts. Furthermore, dividers can be used to separate the tub into individual sections, making this equipment a universal solution for a wide range of industrial tasks.
Primary Applications
Tub vibratory finishers are used for:
- Processing Large Components: Such as shafts, gears, flanges, and other heavy metal parts.
- Deburring and Descaling: Preparing components after machining or heat treatment.
- Polishing and Final Finishing: Imparting smoothness to surfaces and enhancing their aesthetic characteristics.
- Processing Different Batches of Parts: Dividers enable simultaneous processing of different-sized components or the use of various abrasive media in a single cycle.
Additional Options
- Tub Dividers: Allow for separation of the workspace to process different parts or use different media.
- Control Panel: Enables adjustment of vibration frequency and cycle time for precise process parameter tuning.
- Automatic Water and Compound Supply System: Simplifies the maintenance of wet processing.
- Reinforced Polyurethane Lining: Protects the tub from wear and ensures equipment longevity.
Polyurethane Bowl Dividers
Automatic Soundproofing Cover
Control Panel
Control Panel
The standard control panel is designed for convenient and safe operation of the finishing equipment. Its functionality provides process automation and allows for the adjustment of processing parameters according to requirements.
Main Components of the Control Panel:
- Water Supply System: Automatic water supply to maintain the required fluid level in the work area.
- Dosing Pump for Compound Supply: Ensures precise metering of cleaning or polishing agents to optimize the process.
- Inverter for Vibration Frequency Adjustment: Allows for changing the machine's intensity to achieve the required finishing quality.
- Timer: Enables setting the equipment's operating time for automatic process completion.
- Control Buttons:
- Start/Stop button for equipment operation.
- Emergency Stop button for immediate shutdown in critical situations.
- Control of Additional Options (if equipped):
- Button for opening/closing the automatic lid for easier access to the work area.
- Button for opening/closing the separator flap to manage the unloading of parts and media.
Configuration Flexibility:
The control panel can be adapted to specific customer requirements. For example, the dosing pump or water supply system can be removed to simplify the design, optimize functionality, and reduce equipment cost. This approach allows the equipment to be tailored to production needs and ensures cost-effectiveness.
Advantages of Tub Vibratory Finishers
- Processing of Large and Heavy Parts: The equipment design allows for working with high-weight and large-sized components.
- Application Flexibility: The ability to install partitions enables simultaneous processing of different part batches or performing multiple tasks in a single cycle.
- Cost-Effectiveness: A single machine can replace several separate units for different tasks.
- Durability: High-quality polyurethane lining protects the working surface from wear, ensuring an equipment service life of over 10 years.
- Ease of Operation: User-friendly controls and process automation capabilities reduce time consumption and labor costs.
Tub vibratory machines are versatile equipment for processing parts of different sizes and weights. Among the most popular models are the TB and TBX series, each with its own features and advantages.
TB Series Tub Vibratory Machines
The TB series is a reliable and cost-effective solution for processing large batches of components. These machines are equipped with two motors located on the sides of the tub.
TB Series Features:
- Dual Motors: Motors on both sides ensure even vibration distribution along the entire tub length, guaranteeing high-quality part processing.
- Larger Footprint: The side-mounted motor configuration makes the machine wider, requiring more installation space.
- Affordable Cost: The straightforward design of the TB series results in a lower price point, making it an optimal choice for budget-conscious businesses.
When to Choose TB?
- For processing large and heavy parts.
- For production environments where equipment accessibility is important, and space is not a constraint.
TBX Series Tub Vibratory Machines
The TBX series comprises compact and modern machines suitable for use in limited-space conditions. They are equipped with a single motor mounted under the tub.
TBX Series Features:
- Single Motor: The sub-tub motor location reduces the machine's overall dimensions while maintaining high productivity.
- Compact Size: The more compact design allows the TBX series to be easily placed even in small production areas.
- Higher Price Point: The slightly increased cost is due to the more complex construction and compactness.
When to Choose TBX?
- For enterprises with limited production space.
- For processing parts where equipment compactness is important without compromising finishing quality.
