TIG and MIG/MAG Welding Robotic Complex
The complex performs welding and metal overlay of workpieces made from carbon and stainless steels and alloys, aluminum alloys (including alloy 1201), and titanium alloys in all spatial positions.
Overview of the Complex
Main components of the complex
- Industrial robot Fanuc AM 120iC/12L
- IRS guide rail with transport platform
- Fanuc R-30iB controller with IRS complex control cabinet
- Nederman filtration and ventilation unit
- IRS welding hood for aerosol extraction
- Single-axis IRS servo positioner, 2000 kg capacity
- 6.1. Front single-axis servo-driven tailstock
- 6.2. Rear movable tailstock with travel path
- 6.3. Roller supports, 1000 kg capacity
- Two-axis IRS servo positioner, 1000 kg capacity
- 7.1. Front two-axis servo-driven tailstock
- 7.2. Rear movable tailstock with travel path
- Fronius TIG welding equipment
- 8.1. Fronius MW 4000 AC/DC welding power source
- 8.2. Independent cooling system for welding equipment
- 8.3. Wire feed mechanism from Fronius spool
- 8.4. Fronius TIG welding torch with wire feed drive
- 8.5. Provision space for optional equipment
- Fronius MIG/MAG welding equipment
- 9.1. Fronius TPS 4000 CMT power source
- 9.2. Independent cooling system for welding equipment
- 9.3. Wire feed mechanism from Fronius spool
- 9.4. Fronius MIG/MAG SMT welding torch
- MIG/MAG welding torch cleaning station
- Laser-based tool point correction system
- Tool change station
- 11.1. Base for TIG welding torch
- 11.2. Base for MIG/MAG welding torch
- Stationary touchscreen complex control panel
- Laser barrier stand
- Laser safety barrier
- Opaque metal fencing
Operation of the Complex
TIG welding of test parts
MIG/MAG welding of alloy 1201 in flat position 'in the air' (photo of the backside bead, workpiece thickness 2 mm)
TIG welding of steel without filler wire
Gallery of completed projects
Display construction kit:
Yes
