SMT Overlay Welding Robotic Complex for Disc Valves
Production of ship fittings, pipeline fittings for oil, gas, chemical, nuclear, and other industries.
General parameters of the complex:
- Maximum diameter of processed items — 2500 mm
- Maximum weight of items (with tooling) — 3000 kg
- Power consumption — no more than 30 kVA
- Overall dimensions (width×depth) — 4000×5000 mm
System Components
Industrial Robot Manipulator
Number of axes (including auxiliary equipment) — 6+2
Robot arm reach — 2009 mm
Maximum payload — 12 kg
Positioning accuracy — ± 0.08 mm
Positioner
Drive type — servo drive
Maximum rotary table speed — 1.15 rev/min
Movement range (table rotation) — from −600 to +600 degrees
Maximum tilt speed of the table — 0.33 rev/min
Movement range (table tilt) — from 0 to 90 degrees
Load eccentricity — 150 mm
Center of mass offset at nominal payload — 300 mm
Positioning accuracy — ± 0.1 mm
Welding Power Source
Welding process type — MIG/MAG SMT
Maximum welding current at 60% duty cycle — 450 A
Maximum welding current at 100% duty cycle — 360 A
Main wire feed speed range — 1...25 m/min
Wire diameter, steel — 0.8; 0.9; 1.0; 1.2 mm
Complex Operation
Robot with welding tooling
Welding positioner
Robot with test workpiece
Gallery of completed projects
