Robotic welding complex of building structures for civil and industrial applications
The complex ensures consistent high product quality (visual and ultrasonic inspection) with high productivity (throughput of the robotic complex for 12-meter trusses reached 18–24 units per 8-hour shift).
The elements of the product are prepared for robotic welding in accordance with regulatory documentation and assembled in a rigid welding and assembly fixture.
Type of welding: MIG/MAG with solid wire.
Applied welding technology: Fronius Standard.
Types of joints: butt, corner, T-joint, lap joints.
Material of products: structural steel.
Welding positions: flat, horizontal, vertical.
Equipment Composition
Main equipment group:
- Industrial robot — 2 sets
- Robot controller, robot remote control panel
- Ethernet/IP; Touch sensing; ARC sensor; Collision Guard
- Welding power source — 2 sets
- Autonomous cooling system
- Wire feed mechanism
- Welding torch
- Wire spool cassette for K300, D300 type coils
- Welding torch cleaning station — 2 sets
- Two-axis welding positioner IRS, load capacity 3000 kg — 2 sets
- Axis 1 — front drive headstock (independent, synchronizable)
- Axis 2 — rear drive headstock (independent, synchronizable)
- Assembly-welding fixture with a set of pneumatic and mechanical clamping and locating elements — 2 sets
- IRS rail 14 m with two carriages for robot movement — 1 set
Additional equipment:
- IRS control graphic panel — 1 set
- IRS control cabinet for the robotic complex with control electronics based on an industrial controller — 1 set
- Light (laser) safety system — 2 sets
- Opaque metal fencing — 2 sets
General view of the complex. Model
General view of the complex
Examples of the Complex in Operation
Gallery of completed projects
Display construction kit:
Yes
