Robotic welding complex for MIG/MAG and TIG welding of large-sized parts
The robotic welding complex is designed for welding components of assemblies made from carbon, stainless, and aluminum alloys. The welding process is carried out automatically, without human presence in the processing area.
Dimensions and weights of parts and assemblies
for pipelines and small-sized apparatuses:
- – length
- 500…6000 mm
- – diameter
- 100…1600 mm
- – weight
- up to 5 t
for bottoms:
- – height
- 300…2000 mm
- – diameter
- 500…3800 mm
- – weight
- up to 4 t
for housings and flat parts:
- – height
- 10…1500 mm
- – width
- 300…1500 mm
- – weight
- up to 1.5 t
Metal thickness
- – for steels and alloys
- 2.0…40.0 mm
- – for aluminum alloys
- 4.0…22.0 mm
- Applicable welding processes:
- MIG/MAG, TIG
Equipment Composition
- Industrial robot Fanuc AM-120iC-12L
- iRS 400 rotary column on a linear guide
- MIG/MAG welding equipment Fronius TPS 5000 CMT
- TIG welding equipment Fronius MagicWave 5000
- iRS 050 welding positioner, 5 t capacity, horizontal (with movable tailstock and roller supports)
- iRS 130 welding positioner, 10 t capacity, vertical
- Meta SLS 030 Arc laser tracking system (not shown)
- Nederman FMC200-4A CA190 filter ventilation unit
- Safety enclosure with laser safety system
System Components
Software enabling offline trajectory creation for welding
IRS graphical panel for controlling the complex
Robotic welding complex: view of the positioner with vertical rotation axis
Robotic welding complex: view of the positioner with horizontal rotation axis
T-joint welding for the robotic welding and laser cutting complex
Examples of the Complex in Operation
MIG/MAG CMT welding
TIG welding
Internal seam welding of tanks
Internal seam welding of tanks
Stainless steel bottom with outlets
T-joint made of St3 steel, prepared for multi-pass MIG/MAG welding
Gallery of completed projects
