Robotic system for TIG and MIG/MAG welding
The system is designed for TIG and MIG/MAG welding of parts of instrument housings, particularly Coriolis flow meters and ultrasonic liquid meters.
The system provides welding of parts made from corrosion-resistant chrome-nickel steels such as 02Х18Н11, 03Х18Н11, 03Х18Н10, 03Х18Н10Т, 12Х18Н10Т, and similar grades, where strict requirements are imposed on the weld metal. It ensures welding in all spatial positions.
General View of the System
- Industrial robot
- Controller
- Remote control panel
- IRS system control cabinet
- Five-axis welding positioner with servo drives
- Welding power source
- Wire feed mechanism
- Torch cooling system
- Welding torch
- Welding power source
- Wire feed mechanism
- Torch cooling system
- Welding torch
- Wire feed mechanism on the welding torch
- Cleaning station
- Laser tracking system
- Quick clamping tooling system
- Tool change station
- Reer safety system
System Components
Industrial Robot
Type — articulated
Number of axes — 6 (J1, J2, J3, J4, J5, J6)
Payload — 12 kg
Robot arm reach — 2009 mm
Positioning accuracy — ±0.08 mm
Five-Axis IRS Welding Positioner
Number of axes — 5 (J1, J2, J3, J4, J5)
Payload — 800 kg
Drive type — electric servo drive with AC motor
Weight — 3100 kg
Welding Power Source
Input voltage (U1) — 3×400 V ±15%
Frequency — 50/60 Hz
Output voltage — 14.2–34.0 V
Welding current range (I2) — 3–400 A
10 min/40°C duty cycle — 40% 400 A, 60% 360 A, 100% 320 A
Cooling type — forced
Dimensions, L×W×H — 706×300×510 mm
Weight — 36.5 kg
Welding Power Source
Input voltage — 3×400 V ±15%
Frequency — 50/60 Hz
Primary operating power (100% duty cycle) — 15.5 kVA
Welding current range — 3–400 A
10 min/40°C duty cycle — 45% 400 A, 60% 365 A, 100% 310 A
Output voltage — 10.1–26.0 V
Cooling type — AF
Dimensions, L×W×H — 625×290×705 mm
Weight — 58.2 kg
Cleaning Station
Wire cutting module
- Wire diameter — 0.8–1.6 mm
- Operation time — 2–3 sec
Nozzle cleaning module
- Air pressure — 5–6 atm
- Rotation speed — 650 rpm
- Operation time — 3–4 sec
Liquid injection module
- Tank volume — 1 L
- Operation time — 2–3 sec
Laser Tracking System
Distance from sensor to weld surface — 65 mm
Sensor field of view — 50 mm
Operating temperature — −40 ºC to +55 ºC
Cooling — air/liquid
MIG/MAG Welding Torch
TIG Welding Torch and Laser Sensor
System Operation
Robot 'Home' Position
Five-Axis IRS Welding Positioner
Quick-Change Tooling Module
Welded Part (MIG Pulse Process)
TIG Root Pass Welding Process 'In the Air'
TIG Root Pass Welding Process 'In the Air'
Root Weld Created by TIG 'In the Air'
Cover Pass TIG Welding. 3 Passes
Welded Manifold
Manifold Circumferential Weld, MIG CMT Process
Welded Manifold Flange, MIG CMT Process
DN50 Part in Fixture After Welding
Gallery of completed projects
