IRS ASP 1X10 Automatic Blasting Machine
- ECONOMICAL AND COMPACT SOLUTION FOR SHOT PEENING, COMBINING SIMPLE AND RELIABLE TECHNOLOGIES WITH AN ADVANCED CONTROL SYSTEM
- ASP 1X10 machine controls shot blasting process with advanced software that can be used to create and store multiple shot blasting programs. These programs provide consistent and repeatable results for every workpiece, improving quality and efficiency of shot blasting process.
- GENERAL TECHNICAL CHARACTERISTICS OF IRS ASP 1X10
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- Max. workpiece height: 300 mm
- Max. workpiece diameter: 350 mm
- Max. workpiece weight: 30 kg
- Applicable shot type: steel shot
- MACHINE CAN WORK WITH VARIOUS TYPES OF SHOT, WHICH ALLOWS IT TO BE WIDELY USED TO IMPROVE THE PROPERTIES OF TREATED SURFACE AND INCREASE RESISTANCE TO STRESSES.
IRS ASP 1X10 Machine Features
Automatic Vertical Manipulator
Manipulator provides high-precision vertical movement of shot blasting nozzle along the surface of workpiece.
- Controlled axes number: 1 pc
- Vertical stroke: 450 mm
- Vertical movement speed: 0-100 mm/s
- Positioning accuracy: ±0.1°
- Movement speed control accuracy: 2%
- Limit position sensors: standard feature
Turntable
Turntable is designed for installing and positioning the workpiece during the shot blasting process. It can operate in both continuous rotation and indexing modes.
- Controlled axes number: 1 pc
- Turntable diameter: 350 mm
- Turntable plate positioning accuracy: ±0.1°
- Turntable plate speed: 0-30 rpm
- Total turntable load capacity: 30 kg
- Servo controlled rotary axis
Automatic Shot Separation System
Separation system ensures continuous circulation and control of size of shots used during the processing. Shots unsuitable for using are screened out and removed from the system to ensure accurate and consistent quality levels.
Shot Flow Control
Specialized solenoid valves with feedback are used to regulate shot flow. Shot flow is continuously measured and maintained at required level by valve during the processing.
IRS ASP 1X10 Machine Components
Shot Control, Recovery and Feed Systems
These systems ensure shot circulation within the machine, control of shot size/shape and bombardment of workpiece surface with shot.
Manipulators
Manipulators provide movement and positioning of shot blasting nozzles and workpiece during shot blasting process. When selecting manipulators, it is necessary to take into account the workpiece geometry. Reasonably selected manipulators ensure high process performance and quality.
Peripheral Components
Peripheral components include parts of equipment that ensure comfortable and safe machine operation.
Gallery of completed projects
Control Systems
Operator Control Panel
Single panel for controlling the entire blasting machine. This panel is used to call, run and edit control programs, as well as display all parameters of shot peening process, state of system components and errors that occur during operation.
- Operator colour touchscreen display
- Diagonal screen size up to 22’’
- Two versions available: pendant mounted and mounted on a separate portable stand
- Emergency stop buttons
IRS BLASTpro™ Software
- MAIN FUNCTIONS OF SOFTWARE
Additional Equipment
Screw Compressor
Machine can consume significant volumes of compressed air depending on the number of blast nozzles used and the required process performance. Machine can be equipped with its own compressor complete with receivers to ensure the required air flow.
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